Wet Mixing Granulator

HLSG-10 High shear mixer granulator for pharmaceutical

Product ID: Wet Mixing Granulator
Brand Name: Liangke
Certification: CE,GMP,ISO
Price: negotiable
Payment Terms: TT,L/C,West Union
Delivery Time: 30 working days upon receipt of payment
INQUIRY

HLSG-10 High shear mixer granulator for pharmaceutical

Product Description

HLSG-10 High shear mixer granulator is a new generation of granulating equipment developed by our company, which can finish the procedures of mixing, wetting, granulating in one time. Which is very effective and in compliance with GMP standard.

This machine is controlled by Siemens PLC, equiped with touch screen, HMI, double frequency control system. At the same time, several of our creative designs are applied on, such as automatic safety protection device, jacket heating and temperature control system etc.. Therefore, it gets high automatic degree, adhesive usage saving, short granulating time, high-quality of finished granules. It also can mix different kinds of powder or paste materials. Small solid granules with uniform size and high pelletized ratio can be obtained.

It is suitable for mixing and granulating in various industries, such as pharmacy, foodstuff, cosmetics, feedstuff, ceramic and chemicals. And got good feedback from the customers all over the world.

Advantages

1. With 3 seals: Imported skeleton seal (upper and lower), gas seal, the exclusive developed third separation seal of our company. Make sure no transmission system, bearing lock and materials polluted

2. Siemens PLC, touch screen and dual frequency control system.

3. 45° bevel of the material outlet port, material outlet automatically. >> No dead angles, no residual, easy to be cleaned.

4. Belt transmission, no oil leaking, easy to be changed if worn. Cheaper and economic.

5. Pot bottom with jacket for cooling, avoid motor lock caused by overheated material which stick to the pot wall. 6. Operating platform has no dead angles, easy to be cleaned and meets the standards of GMP (CGMP).

7. Automatic pot-cover opening and closing system, pneumatic components and security alarming device are applied.

8. The gap between the paddle and pot bottom can be decreased to 0.5-1mm. Thick stainless steel used from 8-12mm, high grade, not easy to be deformed.

Working principle

1.The whole process consists of two procedures: mixing and granulating.

2.The adhesive is charged into the material pot from the conical hopper. Along with the filling of adhesive, the powder raw materials keep rotating in the pot under the action of stirring paddles once the hopper is closed. In the meanwhile, they grow up the shape of liquid bridge under continuous effects of conical wall. Under the action of extrusion, friction as well as kneading by paddles and conical pot wall, all materials gradually turn loose and soft. At last, open the material outlet and the wet granules will be pushed out under the centrifugal force of paddles.

3.The soft materials are granulated via the granulating cutters but not the forced extrusion, which will be cut into tiny and uniform granules under the semi-fluid state, realizing the mutual transformation between two different materials.

Application Examples

1.Mixing powder with powder (high precision and uniform)

2.Granulating powder with adhesive (for dense granules)

Main technical parameters

Model	HLSG-10
Hopper Volume	10L
Working Volume	2-8L
Material Input Quantity (material density is 0.5g/ml)	1-4KG/batch
Operating Time	mixing about 3 minutes, granulating 5-10 minutes/batch.
Finished Granule Size	about Φ0.14-Φ1.5mm (12-100 meshes)
mixing motor	2.2KW, 6 magnetic poles0.4-0.6
Mixing Blade Rotating Speed (frequency conversion speed adjusting)	50-500 r/min
Granulating Motor	0.75KW, 2 magnetic poles45
Granulating Blade Rotating Speed (frequency conversion speed adjusting)	50-3000 r/min
Compressed Air	0.3m3, 0.7MPa (provided by users themselves)
Cooling Water Connector	Φ8mm
Compressed Air Connector	Φ8mm
Overall Dimension of Main Machine (LWH)	12805401300mm
Weight	300KG