Solid Dosage Production Line

200kg per batch solid dosage production line

Product ID: Solid Dosage Production Line
Brand Name: Liangke
Certification: CE,GMP,ISO
Price: negotiable
Payment Terms: TT,L/C,West Union
Delivery Time: 30 working days upon receipt of payment
INQUIRY

HLSG-series Super Mixing Granulator

Overview

HLSG-series super mixing granulator is a new generation of granulating equipment recently developed by our company, which can finish the procedures of mixing, wetting, granulating one time, with effective granulation, in compliance with GMP standard.

This machine collects the light source, power supply and pneumatic source in one. It employs several advanced techniques such as Siemens PLC control, human machine interface, touch screen display, stepless frequency converter, photo-electricity monitor and control. At the same time, we add our creative designs of adhesive feeding device in different ways such as dripping, automatic safety protection device, jacket heating and temperature control system into this machine. Therefore, it gets such advantages as multiple functions, high automatic degree, saved usage of adhesive, short time for granulating, high-quality of finished granules. This machine can mix different kinds of powders or paste materials and make them into small solid granules with uniform size and high pelletized ratio, which is suitable for mixing granulation in such industries as pharmacy, food, chemicals and metallurgy, especially for the mixing granulation of Chinese medical extract or herbal powder, solving the technical problem of turning the Chinese herbal medicine into patent medicine. After putting into market, the reflection from user is good.

Working Principle

This machine consists of machine frame, double-layered pot, pot cover, mixing paddle, cutter, material outlet, feeding device, flying cutter revolving, mixer revolving, heating or cooling system and automatic control system.

This machine uses the jacketed pot as material container, mixing movement and cutters revolving as power. After starting the machine, use the mixing paddle to mix the materials with setting revolution speed; then add the adhesive through feeding device to make it mix with materials to become granules in short time; next cut them into satisfactory granules by the high-speed revolving cutters; at last open the outlet to discharge the finished products from jacketed pot. We can get the final granules with different sizes via adjusting the revolution speed of mixing paddle and cutter.

Main Technical Parameters

Model	HLSG-600
Hopper Volume	600L
Material input quantity	75—220KG/batch (the material density is 0.5 g/ml)
Operating time	Mixing about 8 minutes, granulating 15-20 minutes for each batch.
Finished granule size	About Φ0.14-Φ1.5mm (12-100 meshes)
Hybrid motor	30KW 6 magnetic poles
Revolution speed of mixing paddle (controlled by frequency converter)	20-200 r/min
Granulating motor	11KW 2 magnetic poles
Revolution speed of granulating blade (controlled by frequency converter)	50-3000 r/min
Compressed air	0.3m3 0.7Mpa (provided by users themselves)
Cooling water connector	Φ10mm
Compressed air connector	Φ10mm
Height of discharge port	1200mm
Main frame dimension (L×W×H)	2980×1200×2500mm
Weight	2300kg

SZ Series Wet Type Pelletizer

SZ series of wet type pelletizer is mainly used in pharmaceutical, food and fine chemicals processing industries, a kind of wet processing equipment to palletize material, which can link with other devices, in accordance with GMP requirements. The whole machine is made by stainless steel.

Working principle

after the raw material to be processed entering the feeding inlet of wet type pelletizer, they will fall into the cone-shaped working chamber. Then the raw material will form to swirling flow under the function of flying cutters and be pushed toward the screen net surface by centrifugal force. As the high-speed revolution of flying cutters can take shearing action with screen net surface, the material will be smashed into small granules between the flying cutters and screen, and then discharged through screen mesh. The size of smashed granules can be adjusted by the screen meshes, the gap between flying cutter and screen and the revolution speed of flying cutters.

There are two discharging methods as below:

A. Direct connection (the discharge port of wet type pelletizer and the feed inlet of fluid bed granulating / drying machine are connected directly by a delivery hsoe).

B. Direct drop (the wet materials after pelletzing drop into the strorage container or the hopper of fluid bed granulating / drying machine).

A. Direct connection for granules discharging

Install a discharging device under the barrel of wet type pelletizer and connect its discharge port with a delivery hose. Under the negative pressure in fluidization cavity of fluid bed granulating / drying machine, the wet granules enter into the fluid bed directly through the delivery hose for drying. (With the suction type pneumatic force to convey the material)

The advantages of A discharging method: the materials during the whole process from granulating to drying are in an airtight system, which is a real sense of super-clean production (SCP) mode.

B. Direct drop for granules discharging

Place a container under the barrel of wet type pelletizer, which can be the hopper of fluid bed granulating / drying machine. The wet granules after pelletizing fall into the container directly and then be transmitted to drying machine or drying cabinet to be dried.

The advantages of B discharging method: more flexible for the coordination of the whole granulating system, in favor of improving the rate of granulating equipment utilization.

SZ-600 Wet Type Pelletizer

Technical Parameters

Model	SZ-300
Motor power（KW）	5.5
Production capacity（Kg/h）	100~500
screen mesh size（Mm）	3×3－8×8（choose any one）
Revolution speed（rpm）	The maximum speed can be regulated to 1600 by frequency converter.
Revolution speed of cutter（rpm）	200~1600
Screen net shape	Square: suitable for wet granules pelletizing

FL-200 Fluid Bed Granulating Drier

Machine Photo

Application

Fluid-bed processing is mainly used for the mixing of powder material, drying and granulating (coating) in pharmaceutical, food, chemical, agricultural and sideline product processing industries, such as tablet, instant powder and condiment granules. The process of feeding and discharging material for this equipment should be finished in the airtight space to avoid powder spreading to the working environment. It‘s controlled by PLC. For wet type granulating machine, it adopts negative pressure or air blast to make the finished granules enter the fluid bed for drying in airtight way.

Main Technical Parameters

Item Parameter			FL-200 Fluid Bed Granulating and Coating Machine
Material tank	Volume	L	670
	Diameter	MM	1400
Production capacity		Kg/time	160-240
Power supply		Three-phase	380V/50HZ
Steam	pressure	MPa	0.4-0.6
	Consumption	Kg/h	280
Compressed air	Pressure	MPa	0.4-0.7
	Consumption	Kg/h	1.2
Draught fan	Power	Kw	22
Material temperature		℃	Auto-control and auto-display
Application range			Mainly used for producing and drying the instant granules, tablets and capsules in both Chinese and western medicines.
Obtaining ratio		%	≥99%
Product moisture		%	Can reach 5‰-5% after drying
Noise		db	With isolating treatment, the noise of draught fan is less than 75 dB.
Material		Stainless steel for all the machine and SUS304 for surface with matte treatment, mirror-polish until Ra 0.3-0.5 inside.
Sealing type		Head pressure type with pneumatic cylinder, good sealing effect.
Filtration of inlet air		It’s equipped with primary, medium and sub-high efficiency filters, so the air filtration level reaches 100000 (3μm).
Air capacity regulation		Frequency control to regulate the air capacity.
Steam heater		Use steam to heat, the material of heater is SUS304
Control method		PLC control, frequency converter regulating the air capacity, touch screen operating system, Chinese operation interface.
Steam angle seat valve		Famous brand with high temperature control precision.
GMP standard		Designed and manufactured according to GMP standard, in accordance with GMP requirements.
Product standard		According to JB/T13755-92 standard
Machine dimension		Refer to the installation drawing

Brief introduction of CIP one-way cleaning system

The cleaning machine consists of main frame, water pipeline, cleaning ball, high-pressure booster pump, control valve and control system. After quick-connecting the water inlet of cleaning machine with customer’s water inlet pipe, start the cleaning procedure to finish this process automatically.